Posts Tagged ‘Maintenance’

20 Years and Still Pumping

Friday, June 4th, 2010

Our service center has seen numerous unusual cases over the years, but when they received Jeff Kisamore’s repair order earlier this week, the entire office couldn’t help but take notice. 

Jeff had sent us an original D100 Dosatron injector – one of the very first Dosatron injectors ever soldD100-forweb in the US. This unit was so old, it pre-dated printed labels for our injectors. Furthermore, the original factory seal was still in place, meaning that this injector had never been opened for routine maintenance!

We couldn’t believe it. We knew our injectors have a really long product life, but this unit had to be at least 20 years old, and had never been serviced. We had to call Jeff to get his story. Here’s what he told us:

I bought my Dosatron brand-new about 20 years ago. We first used it to medicate sows, but for the past 10 years or so, we’ve been using it to give our show animals vitamins and electrolytes. Everyone on the show circuit dislikes us, because our show animals consistently win, and I’m sure that the vitamins and minerals they get through our Dosatron are the reason. Over the past couple of years, I’ve even been loaning our Dosatron to my brother for his animals. Until recently, the injector has worked perfectly.

Our technicians were able to determine that the necessary repair was the replacement of one inexpensive top seal, valued at approximately $3.22. This means that, even without routine maintenance, the injector still only needed a minor routine wear-part replacement. Instead, we’re giving Jeff a brand-new D128R, which we hope will give him many more years of reliable service.

Lela’s Tales from the Road: Washington, DC

Monday, February 15th, 2010

Well, 2010 has gotten off to quite the start – I hit the ground running at the MANTS show during the first week in January, and I’ve been criss-crossing the country pretty much non-stop since. It’s hectic, but I wouldn’t have it any other way.

A few weeks back, I was back in Washington, DC for another maintenance seminar. This time, I was speaking to a group of growers at a small greenhouse.

As always, it was a delight to meet the growers, listen to their stories, and get their feedback. Here’s what Rachel Aiken, one of the growers we spoke to, had to say about Dosatron:

We’ve been using Dosatron injectors exclusively for the past 12 years. They work really well, and they’re a breeze to work with. And now with the new 14 GPM model, they’re simpler to use and maintain than ever.

Lorien Bristow (left) and Rachel Aiken (right) were two of the growers at our recent maintenance seminar in Washington, DC

Lorien Bristow (left) and Rachel Aiken (right) were two of the growers at our recent maintenance seminar in Washington, DC

The growers all seemed pretty excited that we came out to explain the injectors to them in-depth, and we were excited to be there, too. Fortunately, we got out before all the snow came! Hope all my DC readers are staying safe and warm right now.

Don’t forget, we do maintenance seminars all over the country, and we sometimes invite folks to our Technical Service Center in Clearwater, FL for private sessions. If you’re interested, give us a call at 800-523-8499 to schedule a seminar for your group.

Until my next Tale from the Road,

Lela

The Importance of a Well-Mixed Stock Tank

Wednesday, December 23rd, 2009

lelaBy Lela Kelly

Recently, I paid a visit to a grower who told me that he was concerned that his Dosatron did not seem to be injecting enough fertilizer. When he showed me his stock tank, the problem became clear immediately: the grower was using a lower quality fertilizer which had not dissolved completely, leaving chunks at the bottom of the stock tank.

I run across this sort of thing from time to time. Growers, trying to save a little here and there, use this less expensive fertilizer. What they don’t consider is that this fertilizer will cost them in more ways than just the price of purchase:

  • A lower quality fertilizer that does not dissolve well will not inject properly, which means you may need to use more of it to obtain your desired results. If you spend less per bag, but use more bags total, you may actually be spending more on your fertilizer.
  • If your fertilizer leaves chunks of un-dissolved matter in the stock tank, there’s a  chance that those chunks will end up drawn into the Dosatron, where they will act as debris and possibly impair the check valve or score the inside of your injector. If this happens, you may end up facing additional costs for replacement parts or repairs.
  • If you mix your stock tank with a poorly-dissolved fertilizer, even if it does not affect your fertilizer budget or your Dosatron, it may be that your plants aren’t getting the full amount that they need, which could lead to damaged or stunted crops.

This is why it is so important to keep the big picture in mind when deciding on which products to use. We recommend high quality fertilizers with good solubility. Using an agitator pump may also help keep your stock tank mix consistent.

On a related note, I was contacted by grower recently who believed his Dosatron was over-injecting. He was injecting acid, and his pH readings seemed to indicate that the output blend contained too much acid.

Since acid is heavier than water, it needs constant agitation to keep it properly mixed with the water in your stock tank. The method I see growers use most commonly is the highly-scientific “stir it with a stick” technique. This will not work for additives that are heavier than water, and an in-tank agitator will probably yield much better results.

Your chemical manufacturer can answer any questions you have about solubility and the correct method to keep your stock tank homogenous. And if you have any questions about your Dosatron injector, we’re always here for you at 800-523-8499, or drop us a line in the comments.

Lela’s Tales from the Road: Cornell University

Thursday, December 17th, 2009

lelaWell, 2009 is drawing to a close, and I’m getting ready to take a short break from traveling so I can recharge before it all begins again in 2010. One of my last stops of the year was the Cornell Research Lab in Riverhead, New York, where they allowed me the pleasure of hosting two maintenance seminars this past weekend.

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We had excellent attendance, and as always, it was wonderful to meet the growers in person and discuss their fertilizer injector questions. My training centered on the importance of maintenance, as well as proper injector calibration. Many growers do not realize it, but these topics are closely related, as regular injector calibration is the key to knowing when it is time to perform maintenance on your equipment.  Without calibration, it’s almost impossible to tell if an older injector is still dispensing the proper amount of fertilizer.  If you calibrate regularly, you’ll know at once if your injector’s seals need to be replaced or if they’re still performing well. In addition to these topics, I also covered pesticide applications and safe handling practices. 

I was assisted by Charles Germano from Green Island, who is Dosatron certified in maintenance and repairs.

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Many growers called Green Island to tell them the seminar was very helpful and they were happy they attended. That’s what makes all the traveling worthwhile for me.

Stay tuned, because I’ll be back on the road in January, visiting growers and conducting seminars. You’ll also be able to catch me at MANTS in Baltimore on January 6 – 8 (booth #2952). And of course, there will be more Tales from the Road.

Thank you all for reading.  Happy holidays, and all the best for 2010.

Lela

Lela’s Tales from the Road: San Marcos, CA

Friday, October 9th, 2009

Hello, readers! It’s been a crazy summer, and things are finally winding down… but I’m still on the road, trying to see as many of our wonderful customers as possible.

This week, I was in beautiful San Marcos, California, doing a maintenance seminar with our good friends at Crop Production Services.  I always love doing these seminars, because I get to see people’s injectors and how they’re holding up.  Lots of people brought Dosatrons that were over 10 years old, and still going strong.

Seminar 1

We discussed proper seal maintenance, and as always, I stressed how important it is. Many of the growers in attendance had never done any maintenance on their Dosatron, but they were all amazed at how easy it is. Changing out your seals annually really is one of the easiest, best things you can do to lengthen the life of your Dosatron and keep it working properly.

Seminar 4

After the seminar, CPS served a barbecue lunch and I got to eat with all the growers, which was a blast.  I had a great time meeting them, and getting to hear their stories.

That’s it for now; next week, I’m off to Amsterdam to attend Horti Fair 2009. Keep an eye out for my updates on the show!

Until my next tale from the road,

Lela

Lela’s Tales From the Road: Greenhouse Specialists

Tuesday, June 30th, 2009

My never-ending effort to visit and check on as many of our valued customers as possible brings me all across the country.  This week, it’s taken me to a truly wonderful place: Big Island, Hawaii. 

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Greenhouse Specialists was gracious enough to host a maintenance seminar in their facility. In attendance were growers from all over the Big Island, whose crops range from orchids to fruit trees.  The best event of the night was the hands on maintenance. 

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One grower brought their unit and demonstrated how easy it was to change the seals on her DI16.  Another grower was put to the test to re-assemble the new D14MZ2, and he completed the task almost with his eyes closed. 

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It was such a treat meeting with customers we don’t get to see often, and in such a beautiful setting. Though we often talk about the importance of maintenance and seal kit changes in our electronic and phone communications with our customers, nothing beats face-to-face interaction to help emphasize and explain these important concepts.

 What are your experiences with maintenance and your Dosatron?  Have you ever been to one of our maintenance seminars?  How about Hawaii?  Don’t be shy — tell us all about it in the comments!

Sometimes it’s the customer who helps us help them!

Thursday, June 25th, 2009

By Cathy Sharp, Service Department

Recently, a customer called in to order a part for his DI16 Dosatron, which he uses to fertilize his greenhouse plants. He knew the part he needed, knew the part number, and is a customer who has owned Dosatron for many years.

Just before we wrapped up the order, the customer asked me, “I wonder if I should spend money on parts for this unit, I’ve had it quite a while…”

We looked at the serial number on the unit (which is machine stamped on the bell housing), and the unit was a 1997 model! We looked at the interior of the bell and body and the housings were showing signs of wear. He had not replaced the injection seals in a long time, and we recommend injection seals be replaced once a year.

Then we discussed the new D14 – 14 GPM injector that is replacing the DI16 in Horticulture. This new injector is terrific! It answers every grower’s request for a new-and-improved Dosatron. The blue housings are chemical resistant, the piston has fewer moving parts, the stem is really easy to adjust, and best of all – the price is terrific!

The customer is contacting his distributor for the new unit, and will also order a 200 mesh filter to go in line before his Dosatron.

This customer’s question – to replace parts or consider purchasing a new unit – was so important! We want to do the very best thing for our customers, and I was so very thankful to him for asking. Our customers are amazing! Everyday, I learn from them.

Technical Tip: “Self-Rinsing” Your Dosatron

Wednesday, June 3rd, 2009

When using a Dosatron injector that is open to the heat and UV rays of the summer sun, your chemical solution can be intensified by exposure.  Since it is the start of the hottest months of the year, June is a good month to start the practice of periodic maintenance to rinse your injector.  Suggestion: Let the Dosatron injector do the work for you.

Simply put your stock suction tubing in a bucket of fresh water and run the injector until the fresh water is almost gone.  (Note: Do not let the fresh water rinse bucket run empty.  A suction chemical line inside a dry stock bucket could potentially roll off the plunger seal or damage the inside stem.) Performing this maintenance on a regular basis will help preserve your seals and other wear parts from the intensified effects of heated chemicals.

Do you have any special maintenance you perform in the summertime?  Share your tips with other readers in the comments.

Lela’s Tales from the Road: The Smithsonian

Tuesday, May 5th, 2009

 The Smithsonian Institution

On a recent visit to the Smithsonian Institution in Washington, DC, I was able to visit their gardens and greenhouses, which are all fertilized with Dosatrons. The staff uses the Dosatrons on portable carts to apply both fertilizer and chemicals through a garden hose.

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We were invited to do a maintenance seminar for the grounds and greenhouse staff to help them understand and use their Dosatrons more effectively. Understanding how to maintain and use the injectors is essential to proper fertilization and chemigation.

 Smithsonian Garden

With millions of visitors viewing their gardens each year, they find the portable Dosatrons an easy way to keep the plants looking beautiful.

If you’d like to schedule a maintenance seminar for your staff, give us a call at 800-543-8499. Who knows? You may just end up being my next Tale From the Road!