Posts Tagged ‘Injecting Fertilizer’

Greenhouse Grower Talks Fertilizer Injection

Friday, January 15th, 2010

If you haven’t seen it, Greenhouse Grower ran an amazing article on fertilizer injection this month (click here to see the online version). In the article, Peter Konjoian discusses how greenhouses can use their fertilizer injector set-ups in optimum ways, and features some great installations from several different greenhouses, including our longtime-friends at Geremia’s Greenhouse. Best of all, our own Lela Kelly served as technical advisor on the article, and was instrumental in helping Peter choose these best-of-the-best installations to discuss.

If you’re looking for innovative ways to install your Dosatron, this article will give you lots of ideas. Check it out, and then come back here to discuss your installation and usage insights and questions in the comments.

The Importance of a Well-Mixed Stock Tank

Wednesday, December 23rd, 2009

lelaBy Lela Kelly

Recently, I paid a visit to a grower who told me that he was concerned that his Dosatron did not seem to be injecting enough fertilizer. When he showed me his stock tank, the problem became clear immediately: the grower was using a lower quality fertilizer which had not dissolved completely, leaving chunks at the bottom of the stock tank.

I run across this sort of thing from time to time. Growers, trying to save a little here and there, use this less expensive fertilizer. What they don’t consider is that this fertilizer will cost them in more ways than just the price of purchase:

  • A lower quality fertilizer that does not dissolve well will not inject properly, which means you may need to use more of it to obtain your desired results. If you spend less per bag, but use more bags total, you may actually be spending more on your fertilizer.
  • If your fertilizer leaves chunks of un-dissolved matter in the stock tank, there’s a  chance that those chunks will end up drawn into the Dosatron, where they will act as debris and possibly impair the check valve or score the inside of your injector. If this happens, you may end up facing additional costs for replacement parts or repairs.
  • If you mix your stock tank with a poorly-dissolved fertilizer, even if it does not affect your fertilizer budget or your Dosatron, it may be that your plants aren’t getting the full amount that they need, which could lead to damaged or stunted crops.

This is why it is so important to keep the big picture in mind when deciding on which products to use. We recommend high quality fertilizers with good solubility. Using an agitator pump may also help keep your stock tank mix consistent.

On a related note, I was contacted by grower recently who believed his Dosatron was over-injecting. He was injecting acid, and his pH readings seemed to indicate that the output blend contained too much acid.

Since acid is heavier than water, it needs constant agitation to keep it properly mixed with the water in your stock tank. The method I see growers use most commonly is the highly-scientific “stir it with a stick” technique. This will not work for additives that are heavier than water, and an in-tank agitator will probably yield much better results.

Your chemical manufacturer can answer any questions you have about solubility and the correct method to keep your stock tank homogenous. And if you have any questions about your Dosatron injector, we’re always here for you at 800-523-8499, or drop us a line in the comments.

Lela’s Tales From the Road: California

Tuesday, August 4th, 2009

lelaHello, blog readers! Today I’m writing to report on my recent trip to California, where I spent a week visiting with customers, getting the latest on our California-based applications.

I was off to see one of our long-time customers, who just happen to be the largest mushroom grower in the US. During our tour of their facility, we got to see one unusual method of using Dosatrons: to wash truck tires!

Sanitizing vehicle tires using a Dosatron

Sanitizing vehicle tires using a Dosatron

The Dosatron is used to inject iodine to sanitize all vehicle tires coming into their facility to prevent spread of disease. They also use Dosatrons in each mushroom growing house to sanitize with chemicals.

I did a maintenance seminar for the entire grower staff at this location, showing them the difference between the DI16 – 11 GPM and the D14 – 14 GPM, and they want the 14 GPMs because they are so simple! Since portability is important to this grower, we discussed the DosaCart portable system as well, which they are also interested in implementing.

Our next stop was a vineyard in Northern California, where they’re using Dosatrons to inject fish fertilizer. This particular customer was very creative when it came to building a larger strainer to inject fish emulsion.

A vineyard injecting fish fertilizer with a Dosatron

A vineyard injecting fish fertilizer with a Dosatron

All in all, this was a great trip; I got to see customers I haven’t seen in awhile, saw interesting new applications, and had a wonderful time! Can’t wait until the next time I get out to California!

Until my next Tale From the Road,

Lela

Sometimes it’s the customer who helps us help them!

Thursday, June 25th, 2009

By Cathy Sharp, Service Department

Recently, a customer called in to order a part for his DI16 Dosatron, which he uses to fertilize his greenhouse plants. He knew the part he needed, knew the part number, and is a customer who has owned Dosatron for many years.

Just before we wrapped up the order, the customer asked me, “I wonder if I should spend money on parts for this unit, I’ve had it quite a while…”

We looked at the serial number on the unit (which is machine stamped on the bell housing), and the unit was a 1997 model! We looked at the interior of the bell and body and the housings were showing signs of wear. He had not replaced the injection seals in a long time, and we recommend injection seals be replaced once a year.

Then we discussed the new D14 – 14 GPM injector that is replacing the DI16 in Horticulture. This new injector is terrific! It answers every grower’s request for a new-and-improved Dosatron. The blue housings are chemical resistant, the piston has fewer moving parts, the stem is really easy to adjust, and best of all – the price is terrific!

The customer is contacting his distributor for the new unit, and will also order a 200 mesh filter to go in line before his Dosatron.

This customer’s question – to replace parts or consider purchasing a new unit – was so important! We want to do the very best thing for our customers, and I was so very thankful to him for asking. Our customers are amazing! Everyday, I learn from them.

Need Help Setting Your Injector?

Wednesday, May 27th, 2009

Well, you’re not alone!

Every day, we receive questions from customers about how they should set their Dosatron.  The majority of our questions come from the Horticultural industry, with “How should I mix my fertilizer?” and, “What setting should I use on my injector?” being the two most common types of inquiries we receive.

injection-stem-copyOne place to start would be on the back of your fertilizer bag.  Typically, recommendations are made on which setting you should use for an injector and then how to mix the fertilizer.  If that is not listed, we usually recommend calling the 800 number of the fertilizer manufacturer.  Let the chemists guide you; there are so many great fertilizer companies with helpful customer service.  Another option is to use our on-line calculators.

One quick thing to note: a common misconception that we hear a lot is, “If I set my Dosatron on 1:100, does that mean it will give me 100 PPM’s (parts per million)?”  The answer is: NOT necessarily!  If you are using a 1:100 setting, you will need to know how to properly mix your fertilizer to achieve 100 parts per million.  It is important to understand the difference between ratio or percentage settings on the Dosatron and parts per million.  Basically, they are not the same.  As Lela explained in her recent article in GPN Magazine:

Most growers are used to thinking about fertilizer in terms of parts per million (ppm). Fertilizer manufacturers put directions on the back of the fertilizer bags which tell you how to make up the ppm you need for the crop you are growing. However, when using a fertilizer injector, the measurements are usually listed in ratios. A 1:100 ratio means that one gallon of concentrated fertilizer will automatically be injected into 100 gallons of water. Your fertilizer injector will do this automatically for you.

If you need help, please do not hesitate to call us at 800-523-8499 with your questions.  We may not have all the answers, but we can definitely point you in the right direction.